January 29, 2013 Volume 09 Issue 04

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.


BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


Testing on the edge: NASA selects experimental commercial suborbital flight payloads

NASA's Flight Opportunities Program has selected 13 cutting-edge space technology payloads for flights on commercial reusable launch vehicles, balloons, and a commercial parabolic aircraft in 2013 and 2014. The flights will allow participants to demonstrate their technologies to the edge of space and back, before committing them to the harsh and unforgiving conditions of spaceflight.

The vehicles that will carry these payloads will include Las Vegas-based Zero-G Corporation's parabolic airplane and high-altitude balloons from Near Space Corp. in Tillamook, OR. They also will include reusable launch vehicles from Masten Space Systems in Mojave, CA; UP Aerospace in Highlands Ranch, CO; and Virgin Galactic in Las Cruces, NM.

"These payloads represent more real progress in our goal of fostering a viable market for American commercial reusable suborbital platforms -- access to near space that provides the innovation needed for cutting-edge space technology research and development," said Michael Gazarik, director of NASA's Space Technology Program. "American leadership in the commercial suborbital flight market will prove to benefit technology development across NASA, universities, industries, and in our new technology economy."

A wide range of innovative payloads are represented in this selection. The Resonant Inductive Near-field Generation System payload from the University of Maryland in College Park will use the parabolic flights to perform preliminary tests on a technology that seeks to hold a cluster of satellites in formation using magnetic fields.

A payload from Astrobotic Technology Inc. of Pittsburgh will be tested on a suborbital reusable launch vehicle that takes off and lands vertically. The demonstration will examine how the company's automated landing system may enable future unmanned missions to land on another planet or the rocky and hazardous terrain of an asteroid.

Nine of the selected payloads will fly on parabolic aircraft flights, which provide brief periods of weightlessness. Four will fly on suborbital reusable launch vehicles. Two will be carried on high-altitude balloons that fly to 100,000 ft. One will fly on a vertical launch and landing suborbital vehicle. One payload will fly on both a suborbital launch vehicle and a high-altitude balloon.

The selected payloads, listed with their principal investigators, are:

Flight on a parabolic aircraft:

  • "Structural Dynamics Test of STACER Antenna Deployment in Microgravity," Kerri Cahoy of Massachusetts Institute of Technology in Cambridge.
  • "UAH ChargerSat-2 Parabolic Flight Testing," Francis Wessling of the University of Alabama in Huntsville.
  • "High Eccentric Resistive Overload (HERO) Device Demonstration during Parabolic Flight," Aaron Weaver of NASA's Glenn Research Center in Cleveland.
  • "Assessing Otolith-Organ Function with Vestibular Evoked Myogenic Potentials (VEMPs) in Parabolic Flight," Mark Shelhamer of Johns Hopkins University School of Medicine in Baltimore
  • "On the Performance of a Nanocatalyst-based Direct Ammonia Alkaline Fuel Cell (DAAFC) under Microgravity Conditions for Water Reclamation and Energy Applications," Carlos Cabrera of the University of Puerto Rico in San Juan.
  • "Dynamic and Static Behavior of a Flexible Fuel Hose in Zero-G," Allyson Buker of Jackson and Tull in Washington.
  • "In-Flight Lab Analysis Technology Demonstration in Reduced Gravity," Emily Nelson of Glenn.
  • "Caging System for Drag-free Satellites," Robert Byer of Stanford University in California.
  • "Reduced Gravity Flight Demonstration of the Resonant Inductive Near-field Generation System," Raymond Sedwick of the University of Maryland in College Park.

Flight on a vertical launch and landing suborbital vehicle:

  • "Autolanding for Robotic Precursor Missions," Kevin Peterson of Astrobotic Technology Inc. in Pittsburgh.
.

Flight on a high-altitude balloon:

  • "Deployable Rigid Adjustable Guided Final Landing Approach Pinions," Jonathan Powers of Masten Space Systems Inc. in Mojave, CA.
  • "Guided Parafoil High Altitude Research," Allen Lowry of Airborne Systems North America of CA Inc. in Santa Ana, CA.

Flights on multiple platforms:

  • "Flight Testing of a UAT ADS-B Transmitter Prototype for Commercial Space Transportation Using Reusable Launch Vehicles," Richard Stansbury of Embry-Riddle Aeronautical University in Daytona Beach, FL.

NASA manages the Flight Opportunities Program manifest, matching payloads with flights, and will pay for payload integration and the flight costs for the selected payloads. No funds are provided for the development of these payloads.

NASA's Dryden Flight Research Center in Edwards, CA, manages the Flight Opportunities Program for NASA's Space Technology Program in Washington, D.C. NASA's Ames Research Center in Moffett Field, CA, manages the payload activities for the program. NASA's Space Technology Program is innovating, developing, testing and flying hardware for use in NASA's future missions.

For more information on the Flight Opportunities program, visit http://flightopportunities.nasa.gov.

Source: NASA

Published January 2013

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